Europa #435 G-RODO Build Journal - list of photo pages

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29mm spacers for aligning rudder pedals	flap cross-tube guide fitted	profiling tailplane
35mm film can spray gun	flap hinge arrangements	profiling tailplane
3D Mouldings label in bonding area	Flap hinge clamp	prop drive dowels safety-wired
90mm spacer block for rudder pedal shaft alignment	Flap hinge plate alignment tools	prop stored in garage
A bad layup	Flap hinge plates FL1 FL2 FL3	propeller brush bracket check
abrader for edges of glazing	flap pushrod clearance improved	Propeller delivery
Abrading for BID under FL18s	flap pushrod clearance problem	pulley mount trial
abrasion hazards to C04 water hose	flap pushrod hole in tunnel bulkhead	pulling comm antenna coax through
abrasion protection for C04 water hose	Flap root extension inner layups	Radiator fitted
abrasion protection for C04 water hose	Flap root extension outer layups	radiator to oil cooler gaps not sealed
Access hole in cockpit module tunnel	flap slot access from inside	Radio and intercom
Access hole positions transferred inside	flap slot damage inside	radio panel instruments trial fit
access panel and support rib layups	flaps stored in cockpit	radio panel populated
Adapting fuel filter for MAP sensor	Flettner strips bonded to tabs	radio panel trial fit
adaptor mounting bars on TN21 GPS source	flox channel around compass mount arm	radio panel water-jet cut
Adding an extra wire to firewall penetration	floxing vent pipe holes	re-align firewall fuel elbow
Adjusting card template for fuel filler cover	Flying but not in a Europa	Re-bonding port wing TE
Adjusting height of wing sling	Foam supports carved to fit under footwell floors	re-doing spar hole layups
aft baffle	former for sight tube clip	re-hanging engine
Aft baffle anchor nuts	Forward socket heater clamp	reaching into footwell
Aft baffle fuel hose slot changed	Forward wing socket bolts - port	Rear upper fuselage holes marked
Aft port wing pin socket pad shimmed	Forward wing socket bolts - starboard	rebate around tunnel slot for tie-bar
Aft wing pin socket pads	Fuel elbow adjusted	Recesses for switch guard nuts
Aft wing socket new hole - port	fuel filler cover fitted	recesses in blue foam seatpads
aileron balance after painting	fuel filler trial fitting	redundant cylinder shroud
aileron balance after painting with dimension lines	Fuel gauge sender head	Redux pre-bond thickness on port wing ribs
aileron balance after sanding undersides	fuel hose clearance from engine mount	Redux spread ready for wing skin bond
aileron balance check after paint removal	fuel hose firewall fitting mockup	Redux surplus after pre-bonding
aileron balance check after paint removal	fuel hose in tunnel	Redux test piece
aileron balancing after 2nd painting	fuel hose marked for cutting at firewall	Redux test piece broken
Aileron drive bolt alignment	fuel hose protection on aft baffle	Redux thickness on starboard rib flanges
aileron filling	fuel hose protection on aft baffle - wrong size	registration mark applied to wing
Aligning flap hinge plates FL1 FL2 FL3	fuel hose routing in tunnel	regulator mounted on firewall
alignment fixture for flap cross-tube guide	fuel hose with clip in tunnel	Release film for wing skin pre-bonding
Alternative filters for MAP sensor	fuel hose, tunnel to firewall	Removing a bad top-hat layup
alternator and GR6 regulator connexions	fuel hoses all connected	Removing another bad top-hat layup
alternator cable secured	fuel hoses with firesleeve	removing backing from registration mark on wing
altimeter comparison	Fuel level sensor amplifier	removing engine
altimeter knob shaft extender	fuel level sensor cover fitted	removing engine mount fixings
AN970-3 washers modified	Fuel level sensor tee-piece	Removing flap root extension former
anchor nuts for baffle fixing	fuel line from flow sender to union	removing MGL E-3 for firmware update
anchor nuts for compass arm	fuel line union at wheel well	removing old connectors from fuel filler
anchor nuts for cooler baffles	fuel pipe from gascolator to pump	removing old connectors from fuel filler
applying registration mark to wing	fuel pipe from pump to flow sender	replacement instrument panel blanking plate
Arbour press ram modification	fuel pipe to gascolator	replacement trailer gas spring end fittings
assembling door mechanism	Fuel pipes from tank to selector valve	Resin pump calibration checks
ATR833 comm radio diagnostics	fuel pressure gauge connected	Restrictor hose with firesleeve
ATR833 connector wiring	Fuel pump and flow sensor wiring	retract bungee re-fitted
attaching Belleville washer to spar cup	Fuel pump clearance	retract bungee secured
audio sockets fitted	Fuel pump hoses with firesleeve re-aligned	Retract down-latch
audio wires soldered	fuel return firewall fitting completed	retract lever fitted
audio wires supported	Fuel return hose with firesleeve	retract lever guide plate
Audio wiring support	fuel return line in cockpit	Retract lever holes
Audio wiring supported	fuel return restrictor	Retract lever position
awkward screw on baffle	fuel sight gauge tubing termination	Retract lever slot cut
axle bolt lockwire	fuel system	Retract lever slot marking-out
backing stripes for sight gauge	Fuel tank adaptors	rg58 antenna cable service loop
Bad and good airline connectors	fuel tank C adaptor fitted	Rig tailplanes
baffle clearance at oil tank	Fuel tap cover modified	Right-angle adaptor for wing-leveller servo
baffle clearance from oil hoses	Fuel valve trial assembly	right-angle bracket layup cured
baffle clearance from oil tank elbow	fuel vent	right-angle connector cover for wing leveller servo
baffle clearance from water hose	fuel weight sensor scale adjuster	Rivet nut hole repair patch bonded
baffle edge seals	Fuel weight sensor tube attachment 2nd try	Rivet nut hole repair patch bonding
baffle for gap between radiator and oil cooler	Fuel weight sensor tube attachment failure	Rivet nut hole repair patch positioning
baggage bay - first edge layups	fuel weight sensor tubing fitted	Rivet nuts fitted on starboard door
ball fitting on stbd door	fuel weight sensor vent fitted	roll servo connected
battery box	fuel weight sensor vent tubing route	roll servo connector
battery box mould	fuel weight sensor vent tubing termination	roll servo wires bundled
battery isolator etc mounted	fuel weight sensor wires tidied	roll servo wires laced
battery strap sewing	fuse tray cover with legend	Routing out brown foam
Beam balance fine adjuster	fuseblock wiring	Rowland with hammer
Beavers visit	fuseblocks connected	RTV around firewall
bent screw	fuseholder studs shortened	RTV around firewall
BID layup for right-angle brackets	fuselage centreline marks	rubber parts of rudder shaft seal
Bilge paint test on cover plates	fuselage damage at flap cross-tube	rubbing blocks on tower
blue foam for seat bases and battery box mould	Fuselage dolly	Rudder bellcrank split-pins
blue foam side stiffener	fuselage hard-points for wing pin sockets	rudder cable seal port
bonding balsa ring to cowl	fuselage in trailer	rudder cable seal starboard
bonding centre cowl hatch hinge	fuselage level for SmartASS orientation	Rudder cable turnbuckles installed aft
Bonding clip for sight gauge tubing	fuselage levelling jig	rudder crank firewall relief marking
bonding clip on fuel weight sensor vent tube	Fuselage on starboard side	rudder deflection 2nd check
Bonding CS02 and CS03	Fuselage parked tail end in	rudder deflection first check
Bonding CS05 to CS03	fuselage ready to go into trailer	Rudder flange damage
bonding eyeball vents	Fuselage spar hole layup	rudder hung on clecos
bonding fin tip	Fuselage spar hole repair	Rudder jig for sanding
bonding Flettner strips to tabs	fuselage top propped up	Rudder layup
Bonding in FL18s	fuselage top upside down in garage	Rudder port side filled
bonding in flap cross-tube guide	Fuselage trim line	rudder pulley access covers
bonding in port door Perspex	Fuselage upside-down	rudder shaft seal fixings
Bonding in port wing horn boxes	Fuselage winched out of trailer	rudder shaft seal fixings
bonding lower port footwell conduit	gap at bottom of oil cooler	rudder shaft seal fixings
Bonding on fuselage top moulding	gap between cooling duct and cowl	rudder shaft seal fixings
Bonding pitot/static tubing clips	gap between radiator and oil cooler	rudder shaft seal fixings
bonding port door lock reinforcing plate	gap for upper bump stop	rudder shaft seal fixings
bonding port NACA duct	gaps in duct around coolers	rudder shaft seal fixings
bonding shoot bolt guide in door	Garden shed	Rudder shaft seals fitted
bonding side stiffeners	gascolator hatch splash moulding	Rudder starboard side polished
bonding sight tube top clip	Gel coat drips & runs	safety screw repair
bonding sight-gauge tubing bush in tunnel	Gel-coat trial finish	Sagging filler
bonding starboard cockpit conduit	Gel-coating rudder	sanded through paint on starboard aiieron
bonding starboard cowl hatch hinge	getting ready to fill tailplane	Sander for curved parts
bonding starboard NACA duct	GPO Research Station Dollis Hill	Sanding filler on rudder
Bonding starboard Perspex	GPS antenna fitted	sanding paint off stbd aileron upper surface
bonding stbd door lock reinforcing plate	GPS antenna ground plane	sanding paint off underside of starboard aileron
bonding studs to underside of tunnel	GPS antennae on instrument module	sanding port aileron underside
bonding TA50 GPS antenna mount	GPS talking to autopilot	sanding port aileron upper side
bonding TA50 to mount	GR6 regulator connector	sanding through filler on starboard aileron
bonding Tinnerman washer	Grommets for wires entering instrument module	Sandvik abrader
bonding upper port footwell conduit	guard marked for closing knob	Satisfactory Nicopress sleeve
bonding windscreen - speedclamps	Handle for lifting forward end of fuselage	Screw fouling rudder cable
bonding windscreen - webbing strap	Hartwell latch fitted on centre cowl hatch	Screw spacers for stiffnuts
bonding wing root fairings	Hartwell latch fitted on starboard cowl hatch	screwcutting AN840-6D boss
Boring crank arm hole	Hartwell latch masked	seals around oil hoses
Both wings in garage	Hartwell latch position marked on starboard cover	seat base foam proposals
Bottom fuselage half upside-down	headrest hole brown foam routed out	seat foam re-arrangement
Bowden cable protection	headrest hole for wires	Seat foam recess for fuel sensor
Bowden cable protection	Headrest wiring for fuel gauge	seat foam trials a
Bowden cable protection on aft baffle	headset hooks	seat foam trials b
bracket for fuel line union	headset socket box wired	seat foam trials c
bracket formers from blue foam	headset socket labels	second SWR plot on NanoVNA
Bracket layups held in place	headset solder joints supported	Servo bellcrank relieved
brake bolt lockwire	heating resistors on aileron quick-connect bellcranks	Servo cable clips
Brake filler hole cover	Heating resistors on wing pin sockets	Servo link rod fouling
Bridge to hold down tubing clips	holder for anchor nut	Servo link rod length
broken trailer gas spring end fitting	Holder for thinning FL11	Servo mount bolts safetied
brown foam cover for tie-bar tunnel slot	hole for port NACA duct	Setup for first aileron hinge hole
brushes retracted for protection	hole for starboard NACA duct	sewing machine more transit damage
BT Research Labs Martlesham Heath	hole for stbd ball fitting	sewing machine spool pin bracket unbent
Bulkhead location on fuselage top moulding	hole in stick base socket for wires	sewing machine spool pins re-fitted
bush for Dremel cutoff wheel	Hole too big	sewing machine spool pins repaired
bush on bottom of sight gauge	holes for audio sockets	sewing machine thread guide repaired
Bush on fuel weight sensor tubing	Holes in the wing skin	sewing machine transit damage
C04 fitted to radiator	Horn-box recess enlarged	shaping door handles
C04 water hose and air filter fouling	Hose braid flaring	shaping hook on door lock hook plate stack
C05 fitted to radiator	hose cut for fitting end	shelf cut out
C05 fitting to radiator	hose end assembled	shoot bolt alignment
C05 TEE to carb	hose end damage	shoot bolt guides bonded
cable clamp on gearbox	hose fitted to oil catch can	shoot bolt guides in door frame
camera hood for NanoVNA	hose fitted to socket	short turnbuckle
camera mount test bracket	hose insertion check	shortening FL15 cross-tube
camera mount testing	hose to fuel pump trial fit	side baffles for oil cooler
carburettor Bowden cable fittings	hose to fuel pump trial fit	side of duct straightened
carburettor heat hose route	hub and brake lockwire	sight gauge backing stripes fitted
card template for aft baffle	ICAO address on TRX-2000	sight tube clip layup
card template for aft baffle unfolded	Initial fit of fuselage top moulding	sight tube top clip
Card template for fuel filler cover	initial SWR checks across band	silicon sealer on comm radio antenna connexions
Carving flap root extension former	Inner door handles marked	Sleeve through thigh locker
Carving flap root extension former	Inside starboard Perspex bonding	Sling for fuselage top moulding
Carving flap root extension former	Installing carb heat piping	slot for fuel hose on aft baffle
carving foam for starboard seat recess	installing shoot-bolt stop fairings	slot in aft baffle for C04 water hose
Chamfer for tailwheel arm mount	installing starboard shoot-bolt stop	slot in aft baffle for C04 water hose
check tailplane torque tube level	Instrument module brackets.	slot in aft baffle for C04 water hose
Check where to cut C05 water hose	Instrument module cutout for radio panel	slot in port baffle for CHT wire
check XTW06 lineup for XTW15 bonding	Instrument module fixing screws	Small cockpit conduit port side
Checking CS05 centre distance	Instrument module fixing screws obstructed	Small data plates
checking hinge fit on starboard cowl hatch	instrument module inner flange	SmartASS box fitted
checking hose lengths into cooling duct	instrument module ventilation holes	soft sanding block
Choke lettering trial	instrument panels black anodized	solder sleeve on fuel pressure gauge cable
Choke T-handle lettering	Instrument sub-panel	Spacer for oil tank bracket fixing
Cinch terminal strip fitted	iPhone 6S mounted with Runway HD	spacing fuel hose from engine mount
Cinch terminal strip wired	Ipswich airport	spanner jammed on firewall fuel elbow
Cleco sternpost in place	jig for thinning blue foam	Spar - bellcrank clearance
CLIP000 hose clip too large	joining baffle parts	spar guides
clips retaining wires to fuel pump and flow sensor	Keeping rudder pedals at neutral	spar hole layups removed
clips securing brake line	kink in fin splash moulding	Spiral wrap wire protector
CO detector fitted	Kit parts	Splash layup temporary bonding
CO detector mount bonding	Knob on starboard guard plate	Splash moulding for top of containment bulkhead
CO detector mount check fit	Knobs on guard plates	Splash moulding on brackets
cockpit camera mount	Landing gear mount corrosion	spraying blanking plate
cockpit dust & Redux protection	Large data plate	Spraying CS05 torque tubes
Cockpit module bonding	laser etched legends	squeeze door mechanism DL09 spring
Cockpit module pre-bond inspection rig	latch test fit on stbd cowl hatch	stainless steel firewall fitting problem
Cockpit module spar bush bonding	lathe changewheels for threading bush	stainless steel firewall patch
Cockpit module trimmed and fretted	layup covering tie-bar tunnel slot	stainless steel firewall patch fitted
Cockpit module tunnel edges trimmed	layup filed back to expose Belleville washer	stall warner hollow in starboard seat foam
cockpit port side conduit	layup for internal-corner conduit clips	starboard aft baffle fitting
cockpit side conduit bending	layup on aft face of baggage bay bulkhead	starboard baffle fitting
comm antenna bottom half fitted	layup on aft face of baggage bay bulkhead with peel-ply	starboard baffle forward bend
comm antenna top half fitted	Leftover Redux from starboard Perspex bonding	starboard CHT wire in baffle slot
compass arm aft bushes	leftover wire labels	Starboard conduits filled
compass arm forward bushes	level fuselage	starboard cowl hatch cover hinged
compass mount arm filled	Levelling fuselage	starboard cowl hatch cover hinged
conduit for VHF comms antenna cable	LG02 propped up to check cable clearance	Starboard door lock access hole
conduit hole in rear bulkhead	LG02A profiling	starboard door lock access hole cover
conduit on baggage-bay roof	line out jack socket on headset box	starboard door lock fitted
Conduit sleeves and tube clips	line out socket label	starboard door lock hook plate assembly
confirming correct connectors for fuel filler	Locations for traffic monitor dipoles	starboard door lock test fitting
Containment bulkhead clearance	lower cowl alignment guide	Starboard footwell conduit
Containment bulkhead sides bowed	lower firewall panel fitted	Starboard inner door handle crank and knob
cooling duct bent	Lumps on wing top skin	starboard outrigger fitted
cooling duct final fitting	M6 ring terminals enlarged to M8	Starboard Perspex bonded
cooling duct fitted	machining door lock hook plate stack	starboard rudder crank and spring fitted
cooling duct marked for 2nd trim	machining vacuum adaptor	starboard shoot-bolt stop installed
cooling duct with first fit of seals	magneto lead feedthrough	Starboard strobe cable secured
cooling fan	Magneto switch terminations	Starboard strobe cable to PSU
Cooling fan fitted	Main and sub-panel powered up	starboard W19, W20 assembly
copper tape cut for comm radio antenna	main instrument panel fitted	starboard W21 assembly
corners sewn on first cushion cover	main panel pitot-static connexions	Starboard wing conduit tryout
cowl access holes cut	Making clips for stall-warner tube	Starboard wing on car roof bars
cowl anchor nut re-positioned	making compass mounting arm	starter cable bush
cowl and propeller test assembly	Making composite conduit clips	starter cable bush manufacture
cowl assembled with clecos	making cowl spacer ring	starter cable bush threading
Cowl first assembly	making cowl spacer ring	Starter wiring in baffle location
cowl first trial fit on fuselage	making cowl spacer ring	stbd ball fitting
cowl fit after trimming	making epoxy-flox pad for Hartwell latch	stbd ball fitting too high
cowl fitted	Making filter adaptor for MAP sensor	stbd cowl hatch drilled for latch
cowl fitted with clecos	Making filter adaptor for MAP sensor	stbd cowl hatch hinge clamped for drilling
cowl fitted with temporary screws	Making filter adaptor for MAP sensor	stbd cowl hatch marked for latch hole
cowl front hole template	Making fuel tank adaptors	stbd door lock barrel centre marked
cowl hatch hinge offcut	making hook on door lock hook plate stack	stbd door lock barrel initial hole
cowl hatch outline	making internal-corner conduit clips	stbd door lock barrel trial fit with washer
cowl hatches cut out	making new blanking plate to mount iPhone	stbd door propped open
cowl hatches fettled	Making new top-hat layups between door frames	stbd gas strut fitted
cowl hatches marked for hole flange	making oil cooler bottom baffle	steel parts of rudder shaft seal
cowl overlap on fuselage	making protective cover for fuel level sender	stick-top switch mount
cowl positioning jig	making pulley guard for sight gauge tubing	storage of painted tailplanes
cowl screw hole filled	making replica of LG frame for fitting firewall	Straightedge on fin
cowl spacer ring	making sight tube clip	strobe power supply mounted
Cowl to duct seal	making stick-top switch mount (1)	Strobe PSU wiring
cowl trimming guide line	making stick-top switch mount (2)	studs bonded to underside of tunnel
cowl with propshaft hole	making stick-top switch mount (3)	sub-panel instruments wired
Crank arm clamped to CS03 for drilling	making stick-top switch mount (4)	sub-panel legend overlay
crowbar etc mounted	Making support sleeves for wing conduit	support for trim tabs
crowfoot spanners	making tailwheel towing device	T-handle for choke
CS04 clamped in position	making template for fuel filler cover	TA50 antenna cable hole
CS04 shaped to fit	making threading tool holder	Tailplane alignment
CS10 pivot markings	making throttle box custom washer	tailplane holders in trailer
CS14 alignment	making up a hose end	Tailplane outboard rib
Cupboards for glass and resin	Making wooden handle for brake lever	Tailplane pip pin recesses
Curing BID strips at rear of cockpit module	manifold pressure restrictor	tailplane roots ready for placards
curing Flettner strip filler	Mark lower rear access hole position	Tailplane tips
Curing tent over inverted fuselage	Mark Mod 77 bracket position	tailwheel arm mount pad ground down
custom hex drill bit	marking cowl access hole	Tailwheel arm mount plywood stack
Cutout for tailwheel arm mount	Marking holes for LG01 top tube drilling	tailwheel cables with turnbuckles
Cutting away TE between aileron and flap	Marking out for fuel gauge sender	Tailwheel mount painted
Cutting back FL18S	marking out for tailwheel tracks in trailer	Tank spacer layup
cutting balsa ring	Marking plastic box for fuel filler cover	Tank support layups
cutting C05 water hose	marking shoot-bolt pushrods for milling	tank vent assembly curing
cutting centre cowl hatch hinge recess	marking slot for flap actuator cross-tube	tank vent pipe to filler
cutting cowl centre hatch cover for latch	Martlesham Heath in 1944	TE support for sanding
cutting cowl front hole	masking inside of starboard door glazing	TEE in C05 water hose
Cutting out fuselage rear bulkhead	masking outside of starboard door glazing	Temporarily tensioning rudder cables - first method
Cutting plastic box for fuel filler cover	Masking port Perspex inside	Temporarily tensioning rudder cables - second method
cutting semi-circular hole in baffle	Masking port Perspex outside	Temporary shelf for wiring panels
cutting starboard cowl hatch hinge recess	Mass-balance weights painted	test alignment of rudder shaft seal
cutting template for balsa cowl extender	master switch terminals	test fit of AN nut on FRFF
Cutting trim slots	mesh for cooling fan	test fit of fuel line elbow on firewall
dipped firesleeve ends drying	MGL E-3 and BAT-1 powered up	Test fit of NPT thread in end of FRFF
dipping firesleeve ends	MGL sub-panel instruments	test picture for cockpit camera location
Dispenser bottle nozzles	MGL TP-3 fitted	testing GoPro field of view
dolly hold-down nutplate locations	milling CO detector mount	testing sight gauge backing patterns
dolly safety screw bent	milling door lock hook plate to thickness	testing stainless steel firewall fit
door handle parts	milling shoot-bolt pushrods	Thin patches on rudder root
Door handle temporary bush	Milling the slot in the rudder cable guides	Thin spots on rudder hinge vee
Door handle temporary bush fitted	Minitool jigsaw blade clamp modification	third SWR plot on NanoVNA
door handle trial assembly	mod 73 pip-pin label	throttle box with custom washers
door hinge gap	Model aeroplanes	throttle lever handle
door hinge recesses maksed	modified compass bracket	tie-bar plywood brace bonding
door hinge screws ground back flush	modified compass bracket	TN21 GPS source mounted
door hinges masked	modified connector for temperature sensor	TN72 GPS source wired
door latch fitting	Modified iron	tool for placing EURO07 roll pins
door lock hook plate assembly for marking lock hole	Modify rear bulkhead for Mod 77	Tools
door lock hook plate stack for machining	modifying compass bracket	Top of containment bulkhead trimmed
door lock hook plate templates	Modifying fuel tap cover	toroid on USB supply wires
door lock hook plates and lock tangs	mount for Airbox Aware 5	Toroid on USB wiring
door lock hook plates completed	mounting oil cooler in duct	Torque tube support
door lock reinforcing plates	moving fuselage to rigging dolly	TP10 drill setup
door mechanism assembled	NACA duct flanges drilled	TP10 drill setup
door mechanism DL09 spring compressed	NACA duct recess scratching	TP12 - TP10 trial fit
door pushrod angle slot	NACA duct recesses filled	TP14 split pins
door pushrod tangs	NanoVNA splash screen	Traffic monitor dipoles fitted
door rebate impressions	NanoVNA SWR display of trimmed comm radio antenna	trail assembly of cooling duct
doors fitted	Neville Eyre's cowl	trail fit of water radiator
doors hinged	New aft baffle fuel hose slot marked	trailer floor rot
Double marking of holes in cockpit module	new fuel filler connectors installed	trailer pulley adrift
Double tube clip material	New peel-ply roll mount	trailer pulley repair
Dowel roller for inside wing repair	new resin balance placard	Trailer ramp gas springs
Drawing of fuel tank fittings	new shoot bolt hole	trailer spar clamp change
Drill CS17	NTE-4 transformer in box	trailer stuff moved out to get at wings
Drill TP10	NTE4 audio transformer box	trailer stuff out for access
drilling cowl for centre hatch hinge	nutplates for dolly screws	trailer winch rope fairlead fitting
drilling for centre cowl hatch hinge	OAT sensor wire hole	trailer winch rope fairlead on frame
drilling for starboard cowl hatch hinge	OAT sensor wired	trailer winch rope fairlead on spar support
Drilling pushrod ends using vee-blocks	odyssey battery	trailer winch wire rope clamp
Drilling the torque tube hole in the seat face	offering engine to fuselage	trailer winch wire rope route
duct side puzzle	oil catch can anchor nuts	trailer wing dolly restraints
duct sides versus template	oil catch can bracket	trailer wiring clear of winch rope
duct-tape masking for aileron bellcrank pad bonding	oil catch can bracket fitted	translucent fuse cover assembled
Dummy pitot-static mast	oil catch can fitted	transponder installation
Dummy TS05	oil cooler bottom baffle fitted	transponder loom in conduit
Dynon D2 & Airbox Aware 5 mounted	oil cooler hoses fitted	transponder loom lacing
Dynon GPS cable routing	Oil cooler seal OK	trial fit of all stainless steel firewall panels
electrical items on firewall	Oil cooler seal too tight	Trial fit of aluminium panel to instrument module
electrical wiring on firewall items	Oil cooler to radiator baffle fitted	trial fit of assembled upper stainless steel firewall panels
Engine alignment check	oil hose at pump inlet	trial fit of compass arm
engine mount bolt split pins	oil hose return routing	trial fit of cooling duct
Engine mount re-fitted	oil hose routing	trial fit of engine to fuselage
engine on crane	oil hose routing at tank	Trial fit of instrument panel to firewall
engine removed	oil hoses passing rear starboard baffle	Trial fit of main & radio panels to instrument module
engine sump banjo rotated and locked	oil pipe routing test	trial fit of oil cooler
engine without shroud	oil pressure and temperature wiring	trial fit of port baffle
Enlarged gate for trailer	oil return hose route	trial fit of rudder shaft seals
Enlarging aft baffle cable slots	oil sensor wires sleeved	trial fit of silencer
Enlarging aileron hinge screw holes	oil tank bracket screw	trial fit of stainless steel firewall patch
epoxy-flox pad for Hartwell latch on centre hatch	oil tank fitted	trial fit of stainless steel lower firewall panel
EURO29 bolt differences	oil vent hose against firewall	trial fit of starboard baffle
EURO29 bolts lock-wired	oil vent hose routing	trial fit of starboard door glazing
exhaust hole in cowl	old connectors on fuel filler	trial fit of trimmed firewall panels
exhaust pipe nuts	old connectors removed from fuel filler	trial fit of upper stainless steel firewall panel flange
Expansion hose bottom	One-cup resin balance	trial fit of upper stainless steel firewall panels
Expansion hose top	Outrigger	Trial hole for transponder head
eyeball mount position check	over-centre test bosses	trial of cowl to duct fabric
eyeball vents bonded	overflow bottle mounted	trial of hose on overflow bottle
eyeball vents fixed to wooden mounts	overflow bottle strap	trial of overflow hose route
eyeball vents in wooden mounts	overhead panel bracket layup	trial of seal on duct side
F18 filler neck BID straps	overhead panel brackets	trial setting of wing incidence
F18 filler neck fitted	overhead panel fitted	trial setting of wing incidence 2
F18 foam spacer	overhead panel layup	trim & stall-warner fuse wiring
F18 foam spacer fitted	overhead panel wired and fitted	Trim and anti-servo tab
F33 door latch cover trimming	P1 stick wiring	trim system working on radio panel
Failed bond on flap root extension	painting flap hangers	trim tabs rubbed down
failed funnel flattening	panel holes for warning lights	trimming balsa cowl spacer
failed rivet replaced	panel wiring support shelf	trimming stainless steel sheet with power nibbler
faulty oil pressure indication	parting off stepped washer	TRX-2000 wiring
ferrite on propeller wires	parts sprayed white	TRX2000 working
ferrite toroid on RG58 antenna cable	Parts spread out on lawn	Tubing clip bond failure
ferrite toroids bonded to RG58 antenna cable	Patch for aft baffle fuel hose slot	tunnel slot for tie-bar
fettle NACA duct	pitot & static tubing through cockpit side	Turnbuckles fitted forward and rubbing on floor
Filing CS09A	Pitot-static mast connexion	turning down AN840-6D boss
Filing down CS07/CS08	pitot-static system	turning down hex aluminium bar for FRFF
filing engine mount weld fillet	Pitot-static tubing and wires in IM	tyre clearance
filling tailplane	Pitot-static tubing connectors	Undercarriage warning switch ON
filling trim link slot	plan for balsa cowl extender	underside of starboard aileron with paint and filler sanded off
Filter for MAP sensor fitted	Plastic bottles	uneven Redux coverage in port door manufacture
Filters for MAP sensor compared	Plastic box for fuel filler cover rough cut	Unidentified objects in fuel tank
fin splash moulding taped in place	Plastic box for fuel filler cover trimmed to final shape	Unsatisfactory Nicopress sleeve
fin tip flanges trimmed	plastic conduit through baggage bay	unsuitable oil catch can bracket
Fin wedged open	plastic tub for flap cross-tube guide	upper bump stop
final fit of cooling duct	plenum chamber	USB outlet on main panel
Finger strainers and tank adaptors	plotting trim link rod path	USB power outlet on instrument module
Finishing rudder port side	poor sewing on battery strap	vacuum port adaptors
Finishing rudder tip	port aileron balance after sanding underside	vacuum pump pad cover
fire extinguisher mounted	Port aileron bellcrank mount	vacuum system
fire extinguisher re-fit	port aileron link rod fitted	vent and sight gauge tubing route out of seatback
firesleeve dip penetration test	Port and starboard strobe cables to PSU	vent hardware trial fitting
firesleeve dip penetration test	port CHT wire in baffle slot	ventilation connexion port
firesleeve ends dipped	port door gas strut fitted	ventilation connexion starboard
firesleeve on firewall feed-through	port door latch cover upper screws	ventilation interior port
Firesleeve on fuel pump hose	port door lock access hole	ventilation layup port
firewall clearance with port rudder	port door lock cover plates	ventilation layup starboard
firewall clearance with starboard rudder	port door lock fitted	vise for ATR833 connector wiring
firewall fuel elbow	port door lock hook plate filed for clearance	Void between rib and bottom skin
firewall panels trimmed to clear rudder system	port door lock spacer change	W35 gussets on tie-bar
firewall pass-through from M8 bolt	port door rebate abraded for Perspex	water hose routing
firewall pass-through made from jam funnel	port door shoot-bolt pushrod marked for lock	water pipe routing test
firewall templates	Port flap aligned with aileron	water temperature sensor wiring
firewall wire bundle test	port flap BID patch	water trap adaptors
first bracket for fuel filler cover	Port flap clamped to template	Weekend Workshop
first cushion cover cut out	port flap filled	Weights for wing skin bonding
first plan of items on firewall	port flap slot repair	Wet sanding with guide coat
first successful wing rig	port flap slot repair prep	Wheel re-fitted with lockwire
first SWR plot on NanoVNA	port footwell conduit bonded	windscreen bonded
first test of MGL FF-1	Port footwell conduit trial	windscreen fully masked for bonding
first trim of cooling duct	Port inner door handle crank and knob	windscreen rebate abraded
Fit trim servo	port outrigger fitted	windscreen trial fit
fitting anchor nuts single-handed	port rudder crank and spring fitted	windscreen trimming
fitting baffle edge seals	port seat wiring protection	windscreen with masking tape around edge
fitting door latch covers with screws	port shoot-bolt stop installed	Wing conduit installation
fitting fuel filler cover	port strobe cable fuselage exit	Wing fairing protector
Fitting fuel valve mounting plate	Port tip flange misalignment	Wing leveller servo mounted
Fitting fuselage rear bulkhead	port W18-W19 assembly	wing leveller servo wire route
fitting latch to cowl centre hatch cover	port W18-W20 assembly	Wing on table for pin fitting
Fitting Mod 70 rubbing strips	port W21 assembly	Wing pin fitting
fitting port door gas strut	Port wing aileron bellcrank	Wing rear closeout spacer
fitting port door lock cover plate	Port wing aileron closeout cutaway	Wing repair completed
fitting port door lock cover plate	Port wing on flap template	Wing skin bonded
Fitting port Perspex	Port wing skin pre-bonding	Wing skin cut away for repair
fitting pulley guard for sight gauge tubing	Port wing skin slotted to clear tip flange misalignment	Wing slings
fitting RAM mount to blanking plate	Port wing tilted onto LE	wing socket hardpoint layups 1
Fitting rubber to new aft baffle fuel hose slot	Position sternpost hole	Wing TE aileron closeout trimming
fitting starboard NACA duct	Positioning CS09	Wing tip support
Fitting switches to sub-panel	Potential control restriction	Wings first pinned together
fitting tailwheel tracks in trailer	potential hazard on sight gauge tubing	wingtip to wingtip string test
Fitting trailer floor	potentiometer lock	wingtip to wingtip string test 2
Fitting trim & stall-warner fuseholders	potentiometer shaft slot	Wire spacer for Perspex bonding
fitting vent hardware to F18	power distribution terminals	wirebook
fixing brackets for fuel filler cover	Power outlet wire common	wires 101 and 104 made in welding cable
FL15 paint removed	pre-wire master switch	wires tidied by fuseblocks
FL15 rubbing strip position	Preparing for spar bush bonding	wiring from busbar to fuseblocks
FL15 rubbing strips	preparing to fill tailplane	wiring radio panel
FL15 rubbing strips bonded	preparing to sand starboard aileron	wiring support shelf in place
FL18 hinge bracket alignment - first try	profiling tailplane	Witness marks on CS22 & CS23
FL18 hinge brackets on straight-edge	profiling tailplane	Wooden block for rudder hinge vee
FL18s re-positioned	profiling tailplane	XTW06 alignment
FL22 starboard alignment	profiling tailplane	XTW06 alignment template
Flap	profiling tailplane	XTW15 magnetic retainer
Flap attachment bolt almost threadbound	profiling tailplane

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